CYBERHAWK SUPPORTS ENVIRONMENTAL CONSULTANT WITH DRONE BASED RAIL SURVEYS

Sector
Land & Rail
Region
Europe

Cyberhawk was recently selected to complete two railway surveys in the north of Scotland, near Inverness, using unmanned aerial vehicles (UAV). With the two routes stretching across 15km, the survey was required to gain an initial understanding and gather an up-to-date record of the various trackside habitats such as salt marsh, coastal areas, forests, farmlands and open water in order to identify potential ecological constraints.

Using UAVs for this project meant that a much greater area could be covered in the constrained time than traditional methods. Aerial images provide a useful means of assessing and characterising habitat types according to recognised JNCC Phase 1 Habitat Survey classes. In certain situations it may be possible to identify the boundaries of vegetation stands, and whilst drones provide a means of collecting data efficiently over an extensive area, they are also useful when surveying sites where access on foot is difficult, e.g. bogs, watercourses, cliffs, intertidal habitats.

Cyberhawk was contracted to complete this survey on behalf of Ecus Environmental Consultants. Typically, this job would be completed by ecologists on foot, however due to project specific challenges and restricted timeframes Ecus decided to look at a more innovative approach to overcome the problems.

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Cyberhawk completed the 15km route in under one week and delivered an orthophoto image to 1.5cm resolution. This data provided the ecologists at Ecus with a detailed overview of the types of habitats located along the route, and what types of protected species to look out for during further investigations. The aerial data can also be referred back to if future site works are carried out and changes to the surrounding habitats need to be monitored. Cyberhawk was selected for this project as they are one of the few UAV service providers on the Network Rail Framework therefore able to fly over Network Rail assets.

CYBERHAWK COMPLETES FIRST PROJECT IN TURKEY

Cyberhawk recently completed its first project in Turkey after being selected by a major wind farm operator to inspect a number of turbines across two wind farms. 


DETAILED EXAMINATION OF ROYAL BORDER BRIDGE

Sector
Land & Rail
Region
Europe

Using our UAV inspection solution, which has been tailored specifically for viaducts, our team was able to conduct a safe, quick and cost-effective inspection, providing detailed engineering quality images to allow defect analysis, as well as orthophotos and 3D point cloud models. For a project of this scale and complexity, we mobilised a team of two – a highly trained UAV pilot and an experienced inspection engineer. Limited flying positions and a lack of GPS signal underneath the soffits also meant a highly experienced team was needed. It took less than two weeks for us to conduct the inspection using drones – half the time that traditional access methods, such as rope access, would take. UAV inspection also proved to be inherently safer as no working at height, track side or through the night was required. Furthermore, by eliminating the need for track possessions, there was no disruption to scheduling.

Royal Border Bridge, a Grade I listed railway viaduct, spans the River Tweed in Northumberland, England and was built between 1847 and 1850. The bridge is 659 metres (2,162 ft) long and has 28 arches, each of which span 18 metres (60 ft).

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Importantly, the quality of the resulting visual data was far better than what had been obtained previously. Network Rail sought extremely high quality, detailed data which would be used in a variety of formats and for different purposes, and wanted this data collected in a single mobilisation.

When collecting data using traditional methods of inspection, views can be limited to where the technician can see and reach. As well as our high definition images, which delivered a 360 degree view showing all defects, we also provided Network Rail with 2D elevations, 3D models and cloud point surveys. This avoided the need for a separate dimensional survey.

The inspection was deemed a great success and Network Rail is already looking at how to integrate UAVs into its inspection procedures in the future.

HOW MUCH DETAIL CAN A DRONE REALLY CAPTURE?

Drone V ground camera for wind turbine blade inspection


VIADUCT INSPECTION FOR NETWORK RAIL USING DRONES

Sector
Land & Rail
Region
Europe

As a Network Rail framework holder, Cyberhawk’s procedures have already been vetted and approved and teamed with our highly skilled pilots and experienced engineers, we emerged as the preferred provider for this difficult work scope. UAVs were selected to avoid the risks of personnel working at height. However, because the viaducts are can interfere with GPS signal received by the drone, it meant experienced pilots who could fly fully manually were required. This new type of project, which had never before been attempted by Network Rail, required navigating the UAV around structure with limited flying positions and no GPS signal underneath the soffits. Each inspection was carried out by a two-man team and Cyberhawk examined the condition of the entire viaduct in a few days.

Cyberhawk was asked to provide an inspection report confirming defects from the most recent detailed examination and identifying any new defects, along with an orthophoto and 3D point-cloud model of the viaducts. This information was then used to confirm the viaducts’ dimensional accurately and to complete a structural assessment.

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UAV data collection reduces – and often removes – the need for track possessions, resulting in reduced track side work. Also, UAVs don’t require people working at height or during the night, contributing to the overall safety of staff.

Usually this type of inspection would involve traditional rope access methods, requiring a track possession at night and therefore taking significantly longer to complete. Following a UAV survey, it may still be necessary to undertake some targeted inspection work using traditional tactile methods, but only when really necessary in order to examine any severe defects identified. This dramatically improves the overall efficiency of the project.

Using Cyberhawk to complete the work scope, compared with traditional inspection and survey methods, saved the client a significant amount of time and money and produced much higher quality imagery and reporting in contrast with previous inspections. Furthermore, there was no disruption to schedules and importantly, safety risks were minimised due to removing the need to work at height.

WORLD FIRST ASME CODE INSPECTION AT A US NUCLEAR PLANT

In a world first for the nuclear sector, Cyberhawk inspected two of American Electric Power’s (AEP) concrete PWR containment domes at the Cook Nuclear Plant, located along Lake Michigan’s eastern shoreline.


CABLE ROUTE SURVEY AT A COASTAL EROSION SITE USING UAVS

Sector
Land & Rail
Service
iHawk
Region
Europe

The project, completed in one day, saw Cyberhawk provide an orthophoto, 3D point cloud and oblique images of the site to aid the distribution network operator (DNO) identify exposed underground cables or areas where cables could become exposed in the future. UAVs were selected for this project, as traditional survey methods, including ground based total stations or laser scanning, would have involved working close to the cliff and would take a long time to complete. Cyberhawk were chosen to conduct this work scope thanks to our extensive experience of working in challenging coastal environments.

The team utilised a multirotor UAV to complete this work. This platform provided flexibility in acquiring imagery for generating a topographic model and also oblique and panoramic images. Our experienced team of surveyors delivered the project successfully and on time, with the client reporting significant cost savings.

Due to the survey’s location, the main challenges on site were high winds, wet weather. The project was also affected by the tide; so keeping to strict deadlines and timescales was paramount.

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Our client provided existing CAD drawings of the known underground cable positions. These were overlaid on our orthophoto imagery providing additional information about potential future issues due to erosion on the coastline.

The survey data was provided electronically and also via our secure online portal.

OFFSHORE DRONE INSPECTION IN ITALY

Cyberhawk was approached by an offshore gas operator in Italy to complete UAV structural inspections of its assets.


QUARRY SURVEY IN SCOTLAND

Sector
Land & Rail
Region
Europe

Cyberhawk was recently commissioned by a major engineering consultancy to provide an aerial survey of an active Quarry situated in Fife, Scotland.

A Cyberhawk three man team consisting of surveyors and a UAV pilot was sent to carry out the survey. The aerial survey provided by Cyberhawk was chosen by the client due to cost effective prices and experience in delivering high quality outputs. The team surveyed the 275-hectare site in one day. This was achieved using Cyberhawk’s fixed wing UAV which offers extensive benefits compared to rotary UAVs for a site of this size.

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The fixed wing UAV has an on-board GPS positioning system that precisely logs the UAV’s position during the flight, which means less time is required for ground control to be carried out by the surveyor.

Cyberhawk also has special CAA permissions for EVLOS (extended visual line of sight), which allowed this project to be carried out in one single flight as the fixed wing aircraft could be flown up to 1500 meters away from the pilot’s position utilising a remote observer. A site of this size would normally take a full day to establish traditional aerial survey ground control.

The final outputs for the project were high-resolution orthophoto imagery, digital elevation model and 3D pointcloud data.

By utilising a fixed-wing UAV with precise onboard positioning the survey was completed in a fraction of the time required for a traditional ground-based topographic survey or even a rotary-wing UAV survey. It also allowed significant cost savings for the client and allowed a quick turnaround in the high quality aerial data that was obtained.

AKZONOBEL CHEMICALS DRONE INSPECTION

In April 2016, Cyberhawk was tasked by Akzo Noble, a major producer of speciality chemicals in the Netherlands, to complete multiple challenging work scopes including a moored ship’s cargo holds, inside a double skin roof, under a loading jetty, inside silos and concrete slab roofs.


RUGBY STATION INTERNAL AND EXTERNAL ROOF INSPECTION

Sector
Land & Rail
Region
Europe

Throughout the inspections, it was essential that the railway lines stayed open to the public, which was achieved through coordination with Network Rail and Virgin Trains.

The company’s framework agreement with Network Rail was one of the many reasons Cyberhawk was chosen for this project, along with its Congested Areas Operating Safety Case (CAOSC) permission to fly UAVs in urban areas and in close proximity to structures, vehicles and people.

Cyberhawk was called upon to carry out an internal and external structural inspection of the Rugby rail station roof in Warwickshire, England.

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Alternative methods for carrying out this scope of work, such as ground camera and scaffolding, would have taken weeks to complete – or longer when the erecting and dismantling of structural supports is considered.

Cyberhawk used a combination of its internal and external UAVs to capture close visual images of the inside and outside of the roof, supporting structure and to produce a detailed inspection report.

Cyberhawk completed the project in two days, with Network Rail reporting significant cost and time savings.


NETWORK RAIL MULTIPLE RAIL STATION SURVEYS IN SCOTLAND

Sector
Land & Rail
Region
Europe

The inspections included surveying the lines around Birnam, Aviemore, Reston, East Linton, Dunbar and Carstairs stations. Each differed in length but required the same scope of work.

Our framework agreement with Network Rail was one of the many reasons Cyberhawk was chosen for the work, however our extensive experience in UAV survey work and approval from the Civil Aviation Authority (CAA) to operate in congested areas were also deciding factors.

Under our framework agreement with Network Rail, Cyberhawk was tasked with surveying multiple rail stations throughout Scotland from July to September 2015.

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For each project, Cyberhawk delivered high resolution geo-referenced orthophoto covering 50m either side from the centre of railway, oblique photos up and down the line every 100m (50m height), spherical photos, a digital elevation model and video footage at 50m height along the specified section of the line.

The advantage of using Cyberhawk’s UAV solution teamed with aerial footage from a manned aircraft allowed Network Rail to keep each railway operational throughout.

The data gathered from the UAV survey has proven to be efficient in providing necessary information that can be used by Network Rail for future developments on the railway.


COASTAL PIPELINE SURVEY ON THE EAST COAST OF ENGLAND

Sector
Land & Rail
Region
Europe

The project saw Cyberhawk provide orthophotos and a digital elevation model of the site, along with aerial panoramic images every 30 minutes throughout the tidal range. The survey was also required to verify that the beach around the recently installed pipeline had been restored to its original state.

Cyberhawk was chosen to conduct this workscope thanks to the companies significant experience working for the world’s largest energy companies and experience of working in challenging coastal environments, using UAVs to quickly acquire geospatial data in tidal areas.

Cyberhawk conducted a complete aerial survey of underground pipelines across a beach on the east cost of England, for one of the world’s largest exploration and production companies.

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The team faced numerous challenges thought this project. As the survey took place at a beach, data had to be acquired at low-tide meaning careful planning was required to schedule flight times. The site was also on the edge of a military bombing range so co-ordination with the Ministry of Defence was obligatory.

The team utilised two drones to complete this work. A fixed-wing UAV was used for the topographic survey of the beach and a multi-rotor UAV was used for the acquisition of the aerial panoramic images.

The project was delivered successfully and in time with the client reporting significant cost savings.


OIL AND GAS SURVEY FOR SUPERMAJOR

Sector
Land & Rail
Region
Europe

Cyberhawk was required to provide orthophotos, aerial and ground spherical imagery to assist the client with emergency planning. Due to the highly complex industrial site in which the gas terminal sits, security and health and safety regulations were extremely tight and the Ministry of Defence police had to be consulted prior to flight operations. Cyberhawk was also challenged with limited access to some areas of the site.

We were chosen to undertake the inspection due to our vast experience in the oil and gas onshore and offshore industry. Our team has also carried out previous inspection operations for the same client at other refineries and oil terminals.

In December 2014, Cyberhawk was tasked by one of the world’s oil and gas supermajors to capture comprehensive aerial and ground imagery of its large gas terminal near Aberdeenshire, Scotland.

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Cyberhawk used a combination of fixed-wing and multi-rotor UAVs to complete the workscope on time and within budget.

To date, the client has used the aerial survey data to support emergency services in the event of an incident and as part of safety exercises.


TOPOGRAPHIC SURVEY FOR SCOTLAND SUBSTATION

Sector
Land & Rail
Region
Europe

Cyberhawk was approached by a major utility company to provide topographic survey data and high-resolution aerial photography of a large substation in the north of Scotland.

The site comprised an existing substation and the ground that the new substation was to extend to. The client required the substation to remain live during the survey, which meant operations were still taking place with numerous plant vehicles being utilized.

It was deemed that gathering data utilising Cyberhawk’s UAV solution was the best and safest method for surveying the area.

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Cyberhawk deployed a two-man team to carry out the work along with a combination of multi-rotor UAVs and GPS survey equipment. The ground control was surveyed using the GPS equipment and the multi-rotor UAV was used to safely fly the survey area.

A Digital Elevation Model (DEM), detailed orthophoto at 3cm ground resolution, a 360-degree spherical photo and panoramic photos were all provided. Cyberhawk’s rigorous health and safety and flight-planning procedures were approved in advance by the site owner, and all data gathered was used by the client to visualize the construction progress.


SLOPE STABILITY ASSESSMENT IN THE SCOTTISH HIGHLANDS

Sector
Land & Rail
Region
Europe

Cyberhawk was tasked by a major engineering consultant to provide topographic survey data and high-resolution aerial photography of a hillside in the Scottish Highlands. Our client required the data to undertake a slope stability assessment of an area adjacent to a major trunk road.

Cyberhawk’s two-man team of land surveyor and pilot surveyed the site using a multi-rotor UAV.

We carried out the work on site within one day. A Digital Elevation Model (DEM), 3D Pointcloud, orthophoto and aerial spherical images were delivered to our client.

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In order to carry out the aerial survey, we worked under traffic management with road traffic being stopped during our four short flights. The site would have been almost impossible to survey safely using ground-based methods.


STACK DRONE INSPECTION FOR JAGUAR LAND ROVER

Sector
Land & Rail
Region
Europe

Cyberhawk was called upon to complete an internal and external inspection of exhaust stacks and ducting for Jaguar Land Rover at one of their manufacturing plants in England. The external stack inspections were completed using one of Cyberhawk’s octocopter UAVs and a collision-proof drone to fly inside the exhaust stack and ducting without human entry.

Alternate methods for carrying out this scope of work, such as rope access, would have taken weeks to complete the inspections. Cyberhawk completed the project in two days. Cyberhawk’s internal and external UAS inspection and detailed report with high definition images and engineering commentary highlighted areas of concern and allowed the client to efficiently outsource the repair work to a third-party provider.

It was essential to reduce downtime so Cyberhawk was required to work onsite during the weekend when the stacks were not operating.

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If other methods, such as scaffolding, were considered, the client would have to take apart the ducting and exhausts. Cyberhawk’s solution not only mitigated the risks associated with traditional inspection methods, such as working at height, but reduced the inspection times that would otherwise affect downtime.


INSPECTING DEPTFORD CREEK’S LIFTING BRIDGE FOR NETWORK RAIL

Sector
Land & Rail
Region
Europe

Under its framework agreement with Network Rail, Cyberhawk conducted a full visual inspection of Deptford Creek lifting bridge in August 2015. The findings of this study resulted in fears over the fate of the iconic landmark being quelled, after rail authorities announced it would no longer be demolished. With no reports or records to indicate previous maintenance inspections, an understanding of what lay at the top of the structure was critical and, due to the unknown, Network Rail’s priority was for the inspection to be executed safely and efficiently.

Progressive drone technology meant that Cyberhawk’s team of inspection engineers were able to carry out this project in a single day, without the need to stop operations. The inspection was completed in a more cost-effective way than traditional methods, with higher resolution imagery being captured and, most importantly, less time spent on the ground which meant the safety of personnel was improved.

With Deptford Creek being more than 50 years old, and the railway still being operational, it would not have been safe for a rope access team to carry out the workscope.

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Another major benefit was that the inspection could be undertaken from outside Network Rail’s boundary, which meant the need for a trackside possession was eliminated.

Network Rail decided Cyberhawk was best suited to this particular project due to its Civil Aviation Authority (CAA) Congested area operating safety case permission to operate in urban areas and experience of working on rail infrastructure.

Just like operating a full-size aircraft, UAV operators in the UK need to be approved and certified by the CAA. As with any contractor it is important to check their insurances and ensure that appropriate risk assessments and method statements are prepared before any project. In addition to this, pilots need extensive training and qualifications to be able to safely and competently operate a UAV near structures at industrial sites. Cyberhawk’s standards not only meet, but surpass this prerequisite, with its internal pilot training standards requiring four levels beyond the CAA minimum.

Cyberhawk’s solution for Deptford Creek mitigated the need for a full site setup and meant operations could continue throughout the inspection, improving safety and saving time, with Network Rail reporting cost savings of up to £30,000.


SURVEYING THE DOVER SEA WALL

Sector
Land & Rail
Region
Europe

The damage to the wall caused undermining of the rail tracks and ultimately the closure of the line. In order to acquire detailed survey information and up-to-date aerial imagery, Cyberhawk surveyed the site using one of its multi-rotor UAV platforms.

The survey area extended to 900m along the coast and was completed within one day. Cyberhawk delivered geo-referenced orthophoto imagery at 2cm ground resolution, digital elevation model and 3D pointcloud and vector survey data with a verified level accuracy of 20mm

During late December 2015, a severe storm caused damage to a sea wall protecting the Dover to Folkstone railway line.

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RMS. The team also supplied oblique inspection imagery of the sea wall, aerial spherical imagery and aerial video footage showing the wave action. Additionally, Cyberhawk flew at low tide to collect topographic information of the beach which had changed profile due to the storm event.


TOPOGRAPHIC SURVEY NORTH-WEST SCOTLAND

Sector
Land & Rail
Region
Europe

Cyberhawk was asked by a major utility company to provide topographic survey data and high-resolution aerial photography of a 62 Hectare area in the north-west of Scotland. The site comprised of an area of open farmland with a cliff running along the east side. There was no safe ground access to the cliffs or foreshore so remote aerial data acquisition was the ideal method to survey the area.

The site comprised of an area of open farmland with a cliff running along the east side. There was no safe ground access to the cliffs or foreshore so remote aerial data acquisition was the ideal method to survey the area.

Cyberhawk was asked by a major utility company to provide topographic survey data and high-resolution aerial photography of a 62 Hectare area in the north-west of Scotland.

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Cyberhawk deployed a two man team of a land surveyor and pilot to survey the site using a combination of fixed-wing and multi-rotor UAVs alongside traditional land survey equipment. The farmland was surveyed using the fixed wing UAV and the cliffs were surveyed using the multi-rotor UAV. Traditional survey techniques were used to observe ground control markers around the site. Natural marks were remotely observed on the foreshore using a direct-reflex total station instrument. The survey of the coastline was undertaken at low tide to ensure the maximum amount of data could be acquired.

Cyberhawk’s rigorous health and safety and flight-planning procedures were approved in advance by the site owner and the client, along with Cyberhawk, worked closely with local Air Traffic Control given the close proximity of an airport.

A Digital Elevation Model (DEM), detailed Orthophoto (at 3cm ground resolution), 360 degree spherical photos and point-cloud data were provided. Cyberhawk’s data was used by the client to design the layout of the proposed development and to assist with geological analysis.

TIDAL SURVEY SOUTH EAST ENGLAND

Cyberhawk was asked by a major utility company to provide topographic survey data and high-resolution aerial photography of a 4km route in a tidal area in South East England. The site comprised of an area of open beach and marsh. Remote aerial data acquisition was the ideal method to use as large areas had to be covered very quickly before the tide came back in.


TIDAL SURVEY SOUTH EAST ENGLAND

Sector
Land & Rail
Region
Europe

Cyberhawk was asked by a major utility company to provide topographic survey data and high-resolution aerial photography of a 4km route in a tidal area in South East England. The site comprised of an area of open beach and marsh. Remote aerial data acquisition was the ideal method to use as large areas had to be covered very quickly before the tide came back in.

There was no safe ground access to the area from land so access by boat was arranged. GPS survey techniques were used to observe ground control markers around the site. The survey of the area was undertaken at low tide to ensure the maximum amount of data could be acquired.

Cyberhawk deployed a two man team of a land surveyor and pilot to survey the site using multi-rotor UAVs alongside GPS equipment.

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Cyberhawk’s rigorous health and safety and flight-planning procedures were particularly crucial with this survey as the tides in the area were very fast moving. The company worked with the client to agree upon a comprehensive safety plan, and worked closely with local Air Traffic Control given the close proximity of a bombing range.

A Digital Elevation Model (DEM) and detailed Orthophoto (at 3cm ground resolution) were provided. Cyberhawk’s data was used by the client to design the layout of the proposed development and to assist with geological analysis.